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Offshore wind farm, Walney

Windfarm construction projects regularly feature in the work programmes of SMIT’s sheerlegs fleet. For example, the Taklift 7 was involved in the Walney Offshore Windfarm development in the Irish Sea. Walney Offshore is a wind farm project developed by DONG in the Irish Sea, some 20 miles from the coast at Barrow.

The first half of the development, Walney 1, became fully operational in 2011. SMIT’s scope of work involved the installation of a series of 51 large monopiles for Walney 1. The 1,200 tonnes lift capacity sheerlegs Taklift 7 was mobilized for the project, together with the multipurpose vessel Smit Buffalo, which provided support services. The main task was to upend the monopiles and hand over the structures to a jack-up installation platform. The monopiles were transported to Barrow by a coastal vessel, having been loaded in Poland. A shore crane discharged the monopiles as they arrived, they were then plugged and towed out to the windfarm installation site. Taklift 7 would then connect and bring each pile into the vertical position, ready for installation by the jack-up Goliath. Each pile had a length of 58 metres and a weight of around 600 tonnes during upending. This project involved around five months of work and was successfully completed in September 2010.

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Platform installation,
De Ruyter field

The De Ruyter field, discovered in 1996, straddles Blocks P10a and P11b in the North Sea, which are both operated by Petro-Canada. The development consists of a Gravity Base Structure (GBS) with wellhead and lattice towers supporting an Integrated Production Deck (IPD). De Ruyter joins Hanze as Petro-Canada’s second operated offshore field in the Dutch North Sea. Heerema Zwijndrecht was awarded the fabrication, installation and hook-up of the GBS and IPD. The transportation, installation and stabilisation of the GBS was subcontracted to a consortium between Smit Marine Projects and Boskalis Offshore.

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Bridge construction, Stralsund

SMIT’s 1,200 tonnes sheerlegs Taklift 7 completed a major German bridge building programme during 2006. The sheerlegs had spent several months at the new Stralsund Bridge, on the German Baltic coast. This suspension bridge links the mainland with the island of Rügen.

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Pipeline construction, Mumbai Highfields to Uran Trunkline

The Mumbai High Fields to Uran Trunkline Project is situated near Mumbai (Bombay) in India. ONGC Ltd (Oil & Natural Gas Corporation) has constructed two new pipeline connections from the Mumbai High Fields to Uran over a total length of 204 kilometers. These new pipelines have been constructed in order to replace the existing Bombay High Fields to Uran Trunkline, which had already completed more than 25 years of successful operation and had surpassed its design life. The new pipelines are a 30" oil pipeline and a 28" gas pipeline.

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Construction gas pipeline
Beachfield Upstream
Development

The BUD project entailed the construction of a 66 kilometer, 36" gas pipeline, 63 kilometers offshore and 3 kilometers onshore underground to the treatment facilities. The offshore pipeline runs from the east coast at Beachfield (Rustville), Guayaguayare, to the 'Cassia B' platform complex. At the NGC Abyssinia facilities, 3 kilometers off Beachfield, a new sludge catcher has been developed to separate the liquid or condensate from the natural gas. The condensate is separated from water and metered. The station is also designed to control the pressure of gas, as it enters into the land gas transmission system. NGC's existing 30" and 24" gas pipelines have also been diverted to the new Abyssinia sludge catcher.

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Seabed preparations, Changi Outfall

The Public Utilities Board implemented the Deep Tunnel Sewerage System as a long-term solution to meet the needs for sewerage water collection, treatment and disposal to help maintain Singapore’s clean and healthy environment. In phase one of the Deep Tunnel Sewerage System, the Changi Water Reclamation Plant was constructed in the east of Singapore, from which the Changi Outfall was subsequently constructed. Treated effluent from the water treatment plant will flow through outfall pipelines and be discharged through series of diffusers, dispersing the effluent in the seawater. Boskalis International was awarded the contract for the Changi Outfall in 2002 and formed a joint venture with Archirodon to construct the project.

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Heavy lift operations, Rion Antirion bridge

The Rion Antirion bridge, a 2.3 km long cable stayed bridge, consisting of 4 pylons from which the bridge deck is suspended. SMIT was involved in two phases of the project. During the construction of the pylons, SMIT carried out the management for the tow-out and positioning. For the installation of the steel components SMIT carried out the heavy lift operations.